Aluminum Rod Continuous Casting and Rolling Machine
Brief Introduction
Two-roller Aluminium/Aluminium Alloy Rod CCR Line
The main products of CCR line are 1 series, 8030, 6201, and 6101. The design, material selection, and production of the equipment are carried out around the characteristics of aluminum and aluminum alloy rods for electrical use, as well as the casting process and rolling process performance.
Three-roller Aluminium/Aluminium Alloy Rod CCR Line
This equipment adopts a new four-wheel planet-like continuous casting machine and continuous casting and rolling process to produce conductive round aluminum rods. The rod diameters produced are four specifications of Φ15, Φ12.5, and Φ9.5 mm. The production of Φ9.5 mm aluminum rods uses 15 racks, the production of Φ12.5 mm aluminum rods uses 13 racks, and the production of Φ15 mm aluminum rods uses 11 racks.
Detailed Information
Features
Two Roller CCR Line
The production line adopts continuous casting and continuous rolling technology. From raw material melting and billet casting to rolling finished electrical round aluminum rods and 8030, 6201, and 6101 aluminum alloy rods, it is completed in only one production line. The production line realizes fully automated. The entire production line adopts a combination of DC speed regulation and AC inverted speed regulation with strong synchronization and high efficiency. It is all-PLC automatically controlled, the industrial computer collects, stores and monitors data, and color touch screen displays and operates, which has fault alarm and automatic shutdown protection functions.
Three Roller CCR Line
The continuous rolling machine has the functions of active feeding and rod stacking parking. A drying device is installed at the outlet of the take-up duct to remove moisture from the surface of the aluminum rod and ensure the smooth export of the aluminum rod. The arc guide tube adopts a roller guide structure to reduce scratches on the surface of the aluminum rod. The rod winding method is a centrifugal head-shaking type, which pre-deforms the aluminum rod before entering the wire-receiving frame. It has a trolley moving device to prevent the rods from being messed up when changing the reels, so as to ensure the continuous double-reel coiling device for wire-receiving.
Technical Parameters
Two-roller Aluminium/Aluminium alloy Rod CCR line
| Technical parameters | |
| Crystallizer Wheel Diameter | Φ2100mm |
| Casting Machine | 4-wheel integrated structure |
| Billet Casting Speed | 10—14m/min |
| Billet Section | about 3500mm² |
| Casting Machine Motor | 3KW |
| Rolling Machine Motor (#1-#4 are roughly rolling) | 75 KW for the #1st to the #4th racks 90 KW for the #5th to the #10th racks |
| Max Heating Temperature of Induction Furnace | 80—100℃ |
| Infrared Temperature Measurement Accuracy | ±5℃ |
| Final Rolling Speed | 12m/s |
| Output | 7-7.6t/h (Series 6 201、6101h 6t/h) |
| Rod Diameter | Φ9.5mm |
| Number of Racks | Ten racks in total (4 for roughly rolling and 6 for finely rolling) |
| Hole System | ‘Oval-circle’ |
| Nominal Diameter of Roller |
rough rolling 1# 2#Φ400 rough rolling 3# 4#Φ300 finishing rolling 5#-10#Φ235 |
| Maximum Coiling Wire Dia | 2200mm |
| Weight of Coiled Aluminum Rod | 2—2.5t |
| Equipment Installed Capacity | 1500KW |
Three-roller Aluminium/Aluminium alloy Rod CCR line
| Type | Parameters |
| Rolling | Three-rollers Y type |
| Wire Diameter | Φ9.5±0.2 mm、Φ12±0.2 mm |
| Speed | 6.2 m/s |
| Products Model | A2、A4、A6、A8, 1350EC 8030、8176 Al alloy rod 6201、6101 Al alloy rod |
| Output | 4-4.5 t/h |
